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Metal Wire Gauze Corrugated Structured Packing

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Metal Wire Gauze Corrugated Structured Packing: A Technical Overview

Metal wire gauze corrugated structured packing is a key component in modern separation processes, particularly in distillation, absorption, and stripping columns. Its design and material properties contribute to efficient mass and heat transfer, making it suitable for a wide range of industrial applications. 

Structure and Design

Metal wire gauze structured packing consists of thin, corrugated metal sheets, typically made from stainless steel, brass, or other alloys, woven into a fine mesh. The corrugations are arranged at specific angles (usually 30°–45°) to create a regular geometry that promotes uniform vapor-liquid distribution. The high surface area-to-volume ratio, often ranging from 250 m²/m³ to 750 m²/m³, enhances interfacial contact between phases.

The wire gauze material is characterized by its porosity and capillary effect, which improves liquid dispersion and film formation. This design reduces channeling and promotes efficient phase interaction.

Performance Characteristics

The performance of metal wire gauze structured packing is often evaluated in terms of height equivalent to a theoretical plate (HETP), pressure drop, and operational capacity. Typical HETP values range from 100 mm to 300 mm, depending on the system conditions and packing geometry. The pressure drop per theoretical stage is generally low, often between 0.1 and 0.5 mbar, contributing to energy efficiency.

Its high separation efficiency is particularly beneficial in applications requiring precise fractionation, such as in the pharmaceutical, petrochemical, and fine chemical industries. The packing is also suitable for vacuum distillation due to its low pressure drop characteristics.

Applications

Metal wire gauze structured packing is commonly used in:

  • Distillation columns for high-purity separation

  • Absorption towers for gas treatment

  • Stripping operations in environmental engineering

  • Heat-sensitive processes under vacuum conditions

Company Role

Wangdu (Hebei) Chemical Engineering Co., LTD supplies metal wire gauze structured packing manufactured to industry standards, ensuring consistency and reliability in performance. The company focuses on providing materials that meet specific customer requirements while maintaining technical integrity.

Conclusion

Metal wire gauze corrugated structured packing offers a combination of high efficiency, low pressure drop, and flexible operational capacity. Its design and material properties make it a practical choice for demanding separation tasks. Continued improvements in manufacturing and design contribute to its widespread use in industrial applications.

References

  1. Kister, H. Z. (1992). Distillation Design. McGraw-Hill.

  2. Wang, G. Q., & Yuan, X. G. (2005). Structured Packings: Performance and Applications. Chemical Industry Press.

  3. Stichlmair, J., & Fair, J. R. (1998). Distillation: Principles and Practices. Wiley-VCH.

  4. Perry, R. H., & Green, D. W. (2007). Perry’s Chemical Engineers’ Handbook (8th ed.). McGraw-Hill.


Wangdu (Hebei) Chemical Engineering Co., LTD is located in Anping, the famous hometown of wire mesh at home and abroad.

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